Precision Mold Solutions for Today’s Most Demanding Surfaces
Whether you’re launching a new sink line or producing molded bathtubs at scale, Weber delivers the engineering expertise, nickel shell technology, and end-to-end mold-making capabilities needed to bring your products to market faster—with precision you can trust. With over 20 years of experience in kitchen and bath tooling, our team supports everything from early design modeling to final production molds built for speed, durability, and surface perfection.
From Concept to Mold-Ready CAD
Rapid Prototyping to Final Mold—Under One Roof
Weber provides full 3D CAD modeling and rapid prototype services to accelerate development timelines and ensure styling approval early. Whether you supply part data or need us to model from concept, we turn ideas into production-ready mold designs with speed and accuracy.
- Full CAD/CAM support (CATIA, UG-NX, IDEAS)
- CNC-machined prototype models ready in 2–3 weeks
- Nickel shells delivered in 8 weeks, full molds in 14
- Integrated engineering and revision-controlled designs
NVD Shell Tooling—Our Competitive Advantage
Faster, More Accurate Shells. Zero Stress. Zero Delamination.
Weber’s proprietary Nickel Vapor Deposition (NVD) process creates 99.98% pure nickel shells that outperform electroformed tooling in every way. These shells replicate surface detail with unmatched fidelity and enable rapid cycle times through conformal heating/cooling design.
- Uniform shell thickness for better thermal transfer
- Virtually stress-free for higher accuracy
- Weldable and repairable for long tool life
- Fast duplicate shell production in 2–4 weeks
- Integrated heating/cooling via soldered or epoxied copper tubing
Tooling Capabilities
Built for High-Volume, High-Quality Production
Weber’s molds support a wide range of applications and materials used in the home and building products industry, including thermosets, composites, and reinforced polymers.
- Compression molds (P20 steel, aluminum)
- Multi-cavity injection and compression tooling
- Hybrid molds with NVD showface + billet backface (e.g., bathtub tools)
- Nickel shell-based molds mounted on aluminum frames
- Mold sizes from single basins to full-body bath units
Rapid Cycle Times with Integrated Thermal Control.
No Program Too Large.
Faster Throughput. Tighter Process Control.
By directly applying soldered or epoxy-attached copper tubing to the back of our nickel shells, Weber enables molds to heat and cool quickly and uniformly—significantly reducing cycle times without compromising surface finish.
- Achieve ramp rates up to 0.86°/sec for cooling
- Sinks, vanities, and tubs with tight heat distribution curves
- Full thermal data validation available upon request
Volume Ready. Project Proven.
From multi-cavity sink molds to full bathtub systems, Weber has the infrastructure, machines, and team to handle programs at scale. We specialize in full-suite mold systems built with consistency across cavities and platforms.
- High repeatability across large tool sets
- ISO 9001-certified quality systems
- In-house machining, polishing, assembly, and tryout
- Global shipping and program management support